http://patrickstefanski.com/photography daily 0.75 2016-09-02 http://patrickstefanski.com/post daily 0.75 2023-01-28 http://patrickstefanski.com/post/bb8 monthly 0.5 2017-04-07 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757424023-Q47J0I9OSTEXRFV4Y8IV/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build A dry assembly and the Sphero looking on. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476901813511-JETIG8LROVP751IYZE43/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Got the white laid down on the panels! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759233730-RO14NW9WL2Q44G6Q2VOK/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here was my "power outage" print. I measured the resulting piece and hacked that portion off of a second print. Now I can solvent weld them together. Like I said, it's a great solution if you're not too concerned with final appearances or if plan on doing finish work anyway. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481158940958-FDBKJMQN9JB313RLTD19/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This was the last panel I wired up. My solder game is on point! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476662917974-ZB3XC20YUW9TTK7FBV21/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Working both sets of panels over and over again getting them to a point where I can do a "final fitting." https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757451571-22349E7HKV3502YEAAVH/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I do believe this is the last image of the Sphero. Soon after this my daughter got a hold of him and he was never seen again. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865693532-MW1N2V4W0G4ZUOKBAYSO/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This pic above shows my "part graveyard" from just this week. I think the overall takeaway from this project with regard to 3D printing is going to be "just because it works in CAD doesn't mean it's going to work in real life." I have a lot to learn about tolerances, printing thresholds, and fittings. The main motor mount is driving me up a wall right now. Or actually, it's not driving anything because I can't print it properly. The original one was printed in two "odd shape" pieces and my overzealous self didn't take enough care when attaching them and the curved rack had a bit of a tilt to it. Normally I'd let it slide but since this assembly is arguably the most important part of the drive, I had to be a bit picky. My second iteration was not well-thought through and now sits next to the original. Version 3 of the motor mount is just an "idiot-proof" version of the first iteration, so hopefully I'm not THAT much of an idiot. The other parts had various fitting issues. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867769503-M9KH41AXJ8WK1RP6AGKX/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757496268-6J2QVZKUEBX5Q97MW7IE/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I bought a light kit from club member Steve Strong. It doesn't have any sounds programmed in, and I thought having the hardware and the board would give me the opportunity to program the sound into it myself. In the end, I used the Mega in here for the main body controls and tore the rest apart for parts anyway. For my final droid I am using something else for lights/sounds https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759345101-4XW3B10LZT8VUBF6AH82/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build All glued. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472866026724-F6A4LL62INFD0KQ8WP4B/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The trick to getting a super-smooth roll is a super-smooth inside. I lathered on some ABS slurry to fill low the spots inside the ball and began sanding to reduce all the high spots. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472924288027-8E3NKP7LUWBE9J6N0NA0/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Time to assemble the panels that I have put off for so long. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758118067-R9ZO1I3BG2DCLC55CT64/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build If I take the 360 degrees of the outer wall and divide it into 20 individual pieces representing 18 degrees each I end up with something like this. The holes on the sidewalls will be matched on an internal rim for stability while assembling. After everything is assembled, the 20 cheese pieces and the inner rims will all be solvent welded together to form a solid wheel weighing roughly 10 lbs and smooth enough to roll around. At that point I can remove all the screws as it will essentially be one solid hunk-o-plastic. It will eventually be covered by my Body Skins so it doesn't have to be 100% perfect. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867843768-JKFGIMNP39MV0XE3RXEJ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here is that same DMM piece with the NinjaFlex bushings attached. I printed it at about 70% density and 20% density. If there is too much friction I can always just put the 20s on and squeeze them real tight or just remove the bushings all together and give the magnets a bit more clearance off of the BMM mags.   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868263330-BD50LHF1JTNMBY9FPUG3/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Orange saddlebags getting test filled and weighed. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757093206-MD5FQFXCPOFLSL272OCJ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The skirt will be the least visible piece of the head, but still requires some attention (obviously). https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870309678-G59A9KBIRCDTB17BO1A1/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This is the Arduino or "parallel" side. I tend to use these terms interchangeably when speaking so I probably will while I'm typing this out as well. These batteries will be wired in parallel to give double the capacity at 12volts. This will power the the arduino, the motor controllers, and the servos for the head rotation and movement. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472871091861-Y0JY9H8QMTQS8KBGT6GR/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build It wasn't until I put the original full-scale head on that I realized how significant a 4% volume reduction would be....oops. Well at least now I have a test head. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868569889-VG9Z3HGOXWMQZU6WIJJG/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The lowest hanging fruit in that department is the potentiometer. This will measure the degree of rotation of the flywheel assembly (Yaxis). I have no desire to try to install/wire/solder this insdie the ball. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870340948-QXOYHU9P7UVY3U6IMVX6/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I made some custom wiring harnesses for the series and parallel connections. I have blade fuses coming out of each battery connection to hopefully stop any human-error turning into fried droid parts. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473517124183-4XW9C5UYCMF0956TFM8A/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This the first of my large shims to fill the gaps between the panels. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757271986-VD493YVHIYVO0DHHQRXJ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I used two types of type to mask it off. A Tamiya modelling tape for the actual edge, then some standard blue painters tape for the rest. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758083045-63YFVFNY2KPLTPYWOH19/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Right off the bat there were some thing I wanted to alter from the XRobots build. At this point I was still planning to use the club body parts which had an interior diameter of 506mm. XRobot's diameter was 500mm, so I needed to beef up the sides by 3mm all around. I started with the full 'cheese wheel' https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863980877-OXIBL1JAY6V66DJ0VWK3/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This print I am super proud of and have to give myself a little pat on the back. I printed the "trousers" which have a recess for a bearing that will go around main axis. As soon as the print finished I test fitted the bearings and thankfully they fit. Then the genius part....I decided to leave the bearings in the hot print on the bed. As the plastic cooled it contracted around the bearing and the bearings basically installed themselves. Those suckers are in there for good with no glue or anything. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757129025-26SEOT1BWI46QX0NH5E5/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Last dry assembly before painting. The first goal is the whites but unfortuantely I didn't save any of those pictures for some reason. So on to the grey ring! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481158877223-OGEW1IQM31J1UKY981Y8/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here is my first route. This will work. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869924450-L5FWIPSRJEL3L6M3PTDF/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Just to give you an idea   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472753377207-54GJU21SLEEZZ4QVIEVO/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Next up was the pie panel. A lot of builders are taking different approaches to this with regard to method and desired outcome. For me those are 'rub n' buff' and 'weathered aluminum' respectively. Rub n' buff is a finger applied finish which can be a little tricky to work with but delivers really impressive results. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757855088-KP29GBDSXY3CFOPDUWQ0/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Grouped together https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869896651-0X4P7DZKVNCI9W3CARI4/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build All pins soldered into place https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870237025-GBQFOWKUXV4JZSEMVASG/guidewheelsinstalled.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build These will hopefully prevent the whole banana structure from lifting the main drive wheel off when pushed up a bit from inertia/magnets. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473995895355-W4A3TT36RN2DPSCJE6C5/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Panels off, batteries out. Time to get prepped. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1477946762348-ZOOVEFPS6DPJVN2KYHLN/20161028_120707.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build I used the same technique here. Using the Tamiya tape on the details then covering everything with blue tape and cutting it out. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472864956678-VDHKQAZBZTYXC165DQVC/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I also took some pics of the assembly process as i went through. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869754822-PQZ3JYQQ5IHZGAJFPSW6/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I even went a little further with the Rub 'n Buff adding it to some of the prongs of the radar eye surround to give a little weathering to that area. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758347794-IHG0NI4UJI78V43BPX44/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472749923108-SV5N19GNMR8I8VS5EKEC/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Sphero BB-8 inspects the manufacturing of his big brother https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1477947196982-OQ2RLCSWCEXAW9N36NFL/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build ASSEMBLY TIME! I can't even begin to tell you how much I have been waiting for this. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863925167-R25X6V93MSY2EEITFYUF/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863899981-1Y6GY4GQOPKX2S6BEDBQ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481845905-WHKFVTOUS9EO8AHLZBWT/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Lastly i built a new controller! It controls the head and the body and even has the integrated switch for the 12v power on/off. It's a great controller! I made a a little slideshow of the build. I even have some assebmly video shot if anyone really cares to see that. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758223772-K3NCRQ8ZO2A9HY1WKEAU/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here's a quick study on the individual cheese slices. They aren't exactly identical even though they look like it. A more symmetrical slice could probably have been made to keep it as one modular piece, but ultimately it would have been extra effort for little payoff. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472752197182-TGKXUIUCNYSRB15EONXL/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759050310-OX3ADPOSTQ39U25ZOMYQ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build For now it's all screws. Each half-slab warped and cooled in it's own way so finding an order of slabs that left as little of gaps as possible was a challenge. All and all things fit really well. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758991257-909MN3AATO4GD200L4ZV/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Looks like I won't be needing to push BB-8 anymore! The motors that will eventually drive and tilt BB-8 arrived today. They are the windshield wiper motors out of a 97 Dodge Ram! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473517419376-JV6RDGNC58L68EM985HL/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Shim installed. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472753402456-IE3QE6DMJJ2LB7SDS7DB/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The trick with Rub 'n Buff is to have the perfect amount on your finger when applying. Too much and it gets gloppy, too little and it gets splotchy like you see here.   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870437704-OS1RUFXSTYKY96VWCI8P/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Parallel side wired and reading at 11.5volts. (Batteries here also need charging). https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481158565534-HX94931SX274GXM8AGMX/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Got my first panel lit up. I was worried about bleed and light coming out where it shouldn't....so far so good! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473517670748-UBUGEYSQOSFZT08TEP6S/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build lightly blurry but here you can see how the shims are making nice lines between the panels. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481767463194-I1QBYDBBG87DIY2WGX6U/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here is the recess for the lights and wires of Panel 3 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472874926587-Z0LUOTC3N73VXVFLKEUE/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Mirrored Frame ready for installation https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473004082265-2CD68OZ445KIH0S0XKUH/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build All panels installed in a rough installation. Lots of gaps to fill and sanding of panels to be done. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757314223-734ONNCM9NPGCQ3WDZTJ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Pro tip: i masked this off for the orange, but before I sprayed orange i did two more coats of white. This was to fill any bubbles or gaps in the tape with white and ultimately seal thoes gaps for when you add in the color. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473001502470-JK294LWVEH8UIBFWO129/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Instead of screwing straight into the plastic and live in constant fear of stripping the holes. I decided to install some threaded inserts. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478653004912-VJW8M1T6HKYLDVVQY5OG/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Practicing some NeoPixel wiring. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476739185749-L7DAMHO8LGVZLW4NKMCG/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Crash test stickers arrived! Look at that paint job...simply stunning. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472753114417-O51VN9RQOOLZITGNHO5I/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build These are the 5 main pieces that make up the BB8-Builder's club dome. Each of these pieces is actually composed of several sub-pieces as you saw in the earlier print pictures, but after assembly you end up with; the Dome (left), The Skirt (middle), The Top (inside Skirt), The Dome Ring (right), and the Pie Panel (back). https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476663645471-B6EYY6SYLQDKKZTGCCTZ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Printing with a light infill. 12% with 3 perimeters. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472838823651-EHHZTB9KV5IVPGC846E7/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The last piece came off the printer today! I threw everything together to get an idea of the height (Not including antennaes it will be about 15mm taller than this). https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870982501-02HYJCTTLHW7K0XV6L3A/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build 96% Scale head coming off the printer. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1477946967958-UXOMO32ILL05VUE483W5/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build All panels done! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869259349-A70SGMT8RK1EZLIDG95J/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I printed the first bit of stabilization and bought some steel shot from craigslist. I quickly learned one thing. Steel shot weighs no where near as much as lead shot. Like, not even close. As such this didn't do much to balance it.   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472753320019-Z3Y5U06GN1C5NY79MQLU/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The first of these parts was the holoprojector. This was also the first piece printed so it was nice to get this one squared away first. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757212105-QSO8L5MQ97V2BR1VF01N/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here you can see my custom garage-paint-chamber. I borrowed every space heater i could and got the temperature up to about 60 degrees in February in New Jersey...not too shabby. My masking game was pretty on point too   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868326824-K5TYM63U8DBRXCCN0YB1/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Stripped down banana ready for new wheels and saddlebags. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481954192-MEY8HNZ4X9NTKD3P1UEW/Remote1.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481953661-GI08WKJU4YV4TN7M1976/Remote2.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481971753-8L0D6UJH9CD1CSRHQOHN/Remote3.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481969458-CNSU70EQXV59CAY6T55E/Remote4.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481978624-UTN7OIZFACP2GBWDAR2A/Remote5.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481987746-OGMD01XCZCH36O9GJH18/Remote6.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481997705-QRJA78P8SSTM9X6DHHSN/Remote7.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485482006071-V1QO2FJFSC5P61LSJEDA/Remote8.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485482017729-81NJLGPLXQB29INSAC52/Remote9.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485482021100-OX8J5Y6SEFB57TIUYJ4I/Remote10.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485482032548-IRBGR2TJXAZPHP2JEZ17/Remote11.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485482038878-1Q4LX7LE7M4DS36ZAC0L/Remote12.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485482046708-UFPCE3QDRDJY6XFQDDIW/Remote13.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485482056352-CFYEKDHV78M5SPSLC3JS/Remote14.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485482061795-7AZELL3NBKUMGFWS3B3G/Remote15.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485482067419-G5806GVP0Z4E5Q8UC98O/Remote16.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473003980729-N8NN9X2P6MMKDFSR703M/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Still can't resist the mockups! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473996082612-Z5VO4XUIPVXAO2GUEY2A/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Ready for round one of sanding. I'm going to do 150, 220, 300, 400 and see where that gets me. I'm going to mix in some of the putty seen here to fill up the larger gaps https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476662980286-X9C0ETW28668ARWCM5EN/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The panels are all on and fitting well. The gaps aren't too bad and weathering will hide a bit of the hairier ones, overall the ball is real smooth. I'm ready for paint to start on the panels (triangles need some work still). But first I am going to do some testing on my internal dome mechanism (see next section). https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481158663319-GE7WN9RR4C6LJOK6C3CH/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Got my first few panels strung together with some alligator clips to test my wiring. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472753090150-W33WWITMZOZV7J9CUF8R/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build A theme you'll see in this build and most others are constant dry assemblies. Watching this droid come together is a lot of fun. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868680597-G8T8SP6YICE36FVD3T7P/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Ready to complete the flywheel assembly for (hopefully) the last time. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473001689595-T6MEHHQISZ3M9XZNRL3P/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1477947282939-CD0CDGDAX7W68J3NGM0I/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Assembly went really well. Getting very excited! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865230526-LCGPCANCQXVR1AG1FT61/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I closed off the ends leaving only the hole for the internal studding. This way a washer can fit in that recess with a nut on the end and not scrap on the wheel. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868521499-K9DXKUX3002DVZ9CA7XJ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Fitted. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478653201273-M9GHMU18R3CXWRUH1MFT/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Arduino case glued to the back of Panel two. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481767362352-EOPAVJ4CMRYASG50LSA5/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here is the recess for the wires and lights of Panel 4 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1477947101981-T7LTF8RW8J6U989X3EI6/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build While I was waiting for that white to fully cure I painted the triangles and some screws https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472874881827-QJ8E4Q0LOO0854PKE3FJ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I ultimately did a reprint of the horns with that spacer incorporated into the design, but I forgot to take a picture of it. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473001815917-IDVZN37AV79VM931POFY/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Washer just bbarrely fitting. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473001927521-2NDEFISYR3KZYK5H75BV/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Forced into place with the screw https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478654386278-XTSYZKTSD0LBLH6SV2I6/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I also began prototyping the top mount of the head assembly. More on that when I figure it out. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758146125-SK4DA892G9Y2AS644FC0/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Printing on a Makerbot Replicator 2x meant I had to split up each cheese into 2 parts. I went with a double dove tail so I had more alignment checks built in. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481158728032-XU44L7D19VVCMH284VKD/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Ive begun marking where I'm going to need to route into the wheel to make room for these neopixels. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476665463177-SUU7ENRQM2XHGMK1VSYD/20161011_095949.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build Integrating that ring into the design. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476664288742-QVWBR47GAMUUJLQ0FRAE/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Now for a little fun, I took all my extra parts and made a new test head. Then for kicks I decided to spray paint it with no masking. I'm going to slap some crash test dummy stickers on the sides and that will be the new tester! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869663871-C35V0HFFPT0PN82SNSCC/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here's the real star of the show. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867059463-OXUAZOTVSH2MJDTPXSIB/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build LIke...really smooth. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863723957-400Q9RDLTHN4ZHZ385LK/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I filled the flywheel with roughly 15 pounds of lead. This will aca swinging/spinning mass to help make BB-8 maneuverable. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865886402-9XTNZU4ITUDRL9Z8WO6K/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This is the assembly that holds the servos that will control the head of BB8 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1477947380756-URCRBKHYMQZ1XG1LAYZP/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869622197-SWGQ7JP52I2KLZT754GZ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build All main mechanics installed!You can still see a little floppy guide wheel assembly on the left there.That needs to be reprinted.I also have some electronics mounts that need to be installed and some that need to be reprinted, but overall, this is just about all 3D printed parts for the inside of the ball!   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473004151411-ZABVDYE9DN1EHAILIDXY/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Other Side. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472924243278-K5VEHYM2ZCLS9YNDIWQB/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Test fitting first triangle. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481702888-K3GB8YXDO00PMEC750SS/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Next up was the wheel slippage. I needed something else for the wheels to grab onto, nothing substantial, just something. I printed out these 1mm toothed tracks and glued them in. They'll probably need to be replaced from time to time as they die out, but it's not a ton of work. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759273432-8TDVDVVT6PCVRRIT2DRY/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Getting the rings glued together. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868781525-J5UL6M1094YZLQIHF9IP/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Checking the fit of the batteries. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865180339-C01OL0I6IV146E1GF0OW/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Isn't it great when your plans work out perfectly! (Note: This blog doesn't show the countless breakdowns and reassemblies and reprints and bloody fingers and tears and frustration and ultimate questioning of ones own purpose/intelligence) https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473004041179-HK0LE7ZS1E8FP1B08VEK/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build My quality control manager giving it the "slap slap slap" test. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472866078944-ETSG49SVTOYNQUDMQZ0J/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I made little black marks where the carriage of the internal drive mechanism will be so I can focus on sanding 3 smooth tracks instead of having to do the whole thing. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478653748230-ZWRROR3FOA9NHAI1FSW9/20161101_184628.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build After several attempts I managed to get a REALLY strong one printed out of Taulman Alloy 910. It's a bit expensive but MAN IS IT STRONG! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473517556633-SVB36O8ZB9OJELG98W4P/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build All shims installed on this horroshow of a panel. Sanding next. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868456221-TZ9Y3O7NWH0Z8OLDXXW5/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build All filled up and ABS Slurried into place. Over 5 pounds! That should help a lot. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758276011-WFO9Z69AY6PZ0ZHPQGUG/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I was able to keep the collection of each of the two pieces straight by branding them in software. I had my "circles" and my "triangles." https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757746877-ZKH2AK24RSG349J5VF58/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This is the terminology I agree to try to stick to during the discussion of the body https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478652314798-ZCZ274QAN884GDKNSHTX/20161031_161911.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478652313206-NTFS50PCY9HB7UUM2U1Z/20161101_110626.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478652316437-8PSLIIXDCDML90XAZ51J/20161101_112401.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478652318533-G3YQWTRV0WEUDSNNBLAO/20161101_122423.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478652319928-PFHDHHLPAFGTFKV2R8A3/20161101_134848.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478652322805-BZDC9HQ6KONAVB3U3NJW/20161101_162820.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478652324035-J1FCMYU8SXQRLAJVT1Y8/20161102_114940.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478652326847-6G6AA3X4NR5IJ8NCFFGG/20161102_124646.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478652327411-EHZ0UWBE1MTVB3LLF14R/20161102_135251.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757146221-KR3K0W9MQEEGEGGRQYWL/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The biggest challenge was smoothing out the dome. Unlike some of the other pieces there was no room for negotiation here. Being the main focal point of the droid, this thing had to be SMOOTH. I think I went through 5 or 6 rounds of sand/prime/sand, but it ws totally worth it in the end. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869370533-MCSBQD8B96YRKD8VM5HH/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build And when all is put back in the ball we have a pretty fairly balanced droid. Anything less than perfect will be fixed with the software. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863797825-N5WTYK2K294BY9R62766/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Finding time to assemble was tough with my work schedule and it got the point where I decided I'd just wait until everything was printed and make a little timelapse video of the whole thing. So there's that to look forward to. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472752687931-DZ0HNZ6ZDITNEJ7NM7WT/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867725915-ZY564SOXBJPO6JVFM8SV/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The test was pretty successful. Ultimately those raised cone shapes you see will be printed as separate Ninjaflex spacers. I will print them in two densities in case I need them to "squish" more to allow for more clearance. The holes in this were too big so I shrunk them and then prined it in a higher density infill to deal with the magnetic stress it's going to be under....I just hope it holds together. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472874856255-GNNY56OBMAW1YWZEUSKC/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build To address that problem inside the ball at the end of the last video I decided to add some height to the horns   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870383126-ZMHWGT9Q5SE47S6LEZ22/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Series connection wired and reading at 23 volts (batteries need charging). https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759312735-DAOB9475OB8CUL4DLF5U/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Guide filament https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478652488286-54BRAWE1YFCELY8MVA2Y/20161103_091819.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build And the final weathered body. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473002168827-PRBK6AW36CZ73GFTCM7Y/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build First hole drilled. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478653677005-7KWSF2ER8FY7612M4BE5/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build After some time on the magnets my PLA plate wasn't holding up. It began to warp a little so I decided to sub it out for something stronger. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757242969-OLVG07TD99BEKY4AGWW5/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here's the white/grey ring stage. All that's left from here is to apin in the oragea nd we're looking pretty BB-8 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870032507-TQU87QCWIK5VGE1N0CT0/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Wired all the ground pins with some extenders to the top of the handset. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869312824-492CP0Y6RAD6NDEQJUBR/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build So I quckly printed more parts and really loaded up that front side with mass to balance it out. As expected, I overshot, and now the front side was too heavy. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472752240914-KS1VYTBVQHGJFT8LSRGV/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Having printed all the parts and purchased all the supplies, the collection started to take up some pretty heavy real estate. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869998511-3LNBIWKJ4A61Z5KVJYJZ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Wired the power in https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472753492673-5AMLVT9G274CCKQGXMAZ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build After getting all the panels looking as they should i applied a little more 'brushing' to the whole piece. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865267794-8JN9T5I378982NYQHATB/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Basic Banana assembly ready for it's first installation. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870078384-ARUGMR271PCAD64NI6I5/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Joystick Logics https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867911019-56FP1E3IG385ZO8NS6EB/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Printing the wheels for the head and the larger internal wheels to accommodate the the extra saddlebag weight. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757834212-C965XXDNGT59HAFPUO0H/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here is the collection of ring and triangle pieces that will ultimately not be used. I'm probably going to put them on the Jakku junkyard one of these days for those in the club that may be interested in some parts. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473003051743-SKS4LW76UAWTT2PLV3N6/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Doing first 'for real' test fits. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757807740-1DF67KR8WCF62ZCDFG3X/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472871046984-0SRPWRRTLVZN521PR7QP/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build 96% head sitting atop the droid. I lso printed a one piece skirt/ring/interal structure combo to support the wheels and magnetic coupling. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481438536-WC5YR47IWA2FLMKQPE82/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I decided on my "bearclaw" design in order to get that 2" magnet into the mix. I made a spreadsheet on magnet decay and the 2" kept more of it's attraction over a greater distance. So while only twice as big, at 16mm apart the 2" magnets are actually about 13x stronger than the 1" magnets. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476663238234-1SNGE79GYDWUTCAFJ6TG/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The first thing I want to update is my magnet mount/wheel spindle. Functionally, it's pretty good, minus one problem I will address shortly, but it's way too heavy and clunky. I have an idea for a much lighter sleeker version which will be functionally the same. In addition to this, I think I can shave some weight off of the casters in both the hub and wheel itself. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759331045-124F9T8JCPE1MUP6KV0V/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Unassembled Ring https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473001746010-E2GSNOBQI4ZHFQ4F6TRK/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build On the triangle side, I was noticing the profile of the screw was starting to wear away the plastic on the inside. So I bought some PERFECTLY sized washers to fit in the holes. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1477945676405-P90PGT3BRFXGSXTZU59L/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I began masking off for the silver. The yellow tape is a 6mm Tamiya masking tape which I really cant recommend enough. The small size lets you really get i there for the details and holds really well. The blue is just standard painters tape to cover off the big sections. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870057883-E4OBATJTO4I1R29QHIRJ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Copper wire that bridges those two wires across all the switch ground pins. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758195700-C1KG3D3R0PXUA6MPJVSQ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build After a little printer calibration and we were off to the races. James at XRobots said he was printing each slice in about 4 hours...these were taking 11 hours each on my MakerBot. Not surprising being this printer was 'cutting edge' about 4 years ago. Also they are 100% infill an 3mm thicker than XRobots', so that doesn't help print time. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474651035218-P2JG8G9MR3F0JQCVVWPB/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Time to give the backs of the panels a little love. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759246073-YKJJFGSIPZ0IQ3C5XD2O/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Clamps are good. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478652647455-T4BCNXXA3VXSMTWHLG2B/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865522444-0FNSEWRIZO1KM4FU9DRL/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build And look what just arrived as I was compiling the video!You know those batteries that they don't let you ship or take on a plane because they could explode and cause a massive fire.Well I thought it might be a good idea to stuff a shit ton of them into my first robot build!Woohoo! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472752103475-9E6TVCVNT1BHQC1NX4TD/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build You quickly find the urge to assemble irresistible https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472756926622-ES3JF4JCR8N9PDM98H0O/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I used the same technique to add the silver to the dome ring. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759068725-GB8PJR88VIEX6DLTG2P7/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Trying to see the big picture of how it is going to look when it's complete. Waiting 11 hours at a time for one slab is no fun at all. However, at this point I'm well over halfway and if all goes to plan it should only be a few more days of non-stop printing. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863644006-QGDGGL26Y1WODJ9YJYG0/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The Taz5 comes equipped with a thin sheet of PEI plastic on the print bed. This is advertised to be "very easy to adhere to" when hot and "easy to pop off" when cold. They weren't kidding. I tried removing a piece while ti was still warmish and it took some of the bed with it. That was a 40 dollar lesson learned the hard way. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868817360-2SIEG2316OY372CIYTN0/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Uh oh...... https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865841577-30U8OF4QXTRFPYWP1RHQ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This is the head control arm which will attach to the last piece and ultimately hold the magnetic coupling which will pair to the head. It will rotate around the X and Y axis with the previous part and have a spindle running up the middle which will rotate around the Z axis. So all in all there will be 3-axis control over the head and body. That should be fun.   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1477946506410-3JYI6LOEL8JG36AS1Y0O/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Ready for Silver. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472874791442-4BNCPX8RT6CFTKP3FOU9/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I made this weight to place in the head. It's a bit overkill, but it will help give me an idea of the effects of too much weight in the head. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472924349649-ULJ04GMPUS17MD8OFZCJ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757333325-TFXV4MC5IVEIWDXS8H9I/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Orange sprayed on top. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472871258490-SBCB2TL7UB0DIEB7K73P/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Flywheel rotation motors are in. I'll get these installed before the next test to allow me to spin the whole droid on the spot. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472875207546-RS9X1L8LSHCFAX9JY2DW/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build All 8 triangles. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474651071087-DOGLAZMMTG15DHGINE8A/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757286027-HXRUYJTHUGE5U9HHUU9D/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865126200-9KF3KFPZJFNN7L8KXRKF/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472866883996-2TNRGZY813T6QQJ51FJ9/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481158632184-CH32BP8JRWACPMGO0YPR/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I recently got kicked out of my current office to make room for our pending baby! Looks like my wife will be creating a full working human in less time than it will take me to make a droid. Anyway, it's to the basement with me! Here's my new setup! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758165345-HNGTMY67ZBE4MM9WOOCK/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build EPIC FAIL! This was my first print. I did a test of a single piece and good thing I only did a single. Turns out, after printing PLA for a month, the build plate had developed a nice 1/8" layer of glue-stick glue on it (which I had used to make the PLA filament stick to the bed a little better). The ABS I started printing with didn't like that and popped off the bed mid print. Oh well, all that print-spaghetti will help make some fine ABS Slurry https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476663712683-11M7XOFD3QXDEHRSIX3T/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I also managed to print out all my wheel hubs and new tires. The problem I mentioned above with the old version was the axles in this assembly. They were 4mm steel which (1) heavy, (2) attracted to the magnets which lead to a ton of problems. So I went with 3mm brass this time which is significantly lighter and not at all affected by the magnets. I also decided to use white Semi-Flex for the tires this time around. The black/green of the previous rounds were leaving scuffs on the cheese wheel. One of their sample spools was enough to create 12 wheels. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472866850946-Z0UZL3OOA576IQHXZRYW/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build When my work schedule gets out of control the only thing I can do is print. I had a couple crazy weeks which resulted in a huge pile of parts waiting for assembly. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472948007376-8FKILFQ7Q5RNG0V0MB8G/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build After the last driving test I beefed up my 3 prong head mount to a 4 prong. I think it will give it a bit more stability. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473003929496-EGFIUVGOQ2RE5AQQ6WDT/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Some spots fit better than others. There's going to be some serious adjustments made. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867465634-JTX26TULWNJW7R2B35JE/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Look who's back! Mr. Makerbot up and running and printing my BMM. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472839265495-BNTB9IOCAEJENFJCF4JL/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865418269-ACMJ18STH1DHT683FFQA/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867972395-WW46BGDDBWGJ818LO4AQ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This is actually the smaller of the two SBs and I got over 2 pounds in! The saddlebags aren't even due to the offset motor configuration. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758396410-GAPL7EKEQ7NNVJAYN3PE/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build At this point the printer was really just on autopilot with minimal input from me. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481780911-QKTBWF1UCAAITOSA3F7W/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The first test drive with these installeed was like night and day. Hopefully they last a bit of time. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472874953706-3Q1V2NHE881PZEMJ9Q1F/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Installed https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472875182888-GH1NRPRAZKBKJ8OZU81B/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build It's pretty amazing how well these things go together. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757781957-GWD1NONN9WSN3WFQQSSU/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build During the printing of these body pieces I learned the true meaning of changing filament on the fly. A ton of these prints had filament rolls changed throughout and even had color changes as i ran out of certain colors. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757227939-66ZFJ6L14NABCGVYXKGA/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build ....buuut just in case it wasn't I also had my custom shoe-box paint guard. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473001985503-7P7VIPX9084SK5N3UHVO/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This next bit probably wasn't necessary, but ultimately I think it will make for a better droid. My ring/panel assembles were not good...at all. There were crazy gaps, small gaps, all kinds of gaps which lead to inconsistent mistakes. I had time to play with so i decided to redesign the rings/panels as one piece with the Cary style hole in them so I can also mount the panels. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476663479353-MISKWLDDYTJD65V5LRNS/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This is what I came up with. The image shows two wheels on one arm, but that's just so i can see it at both it's extremes. The central hub would be a separate piece that accepts the arms via a dovetail-ish joint. I wanted to keep it modular so i could use the same arms for a 4-armed version. I plan to use one of my spare domes as a perfect replica test head, so I'm building everything out in twos. Ultimately I will print 4 hubs (2 x 3 arms, and 2 x 4 arms) with an appropriate number of arms (8). https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758414120-DHKHNUY698ZAA7AP3UEF/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build And bonus! that part from the 'spaghetti' picture above? I salvaged it. When I looked at the piece I realized it was nearly 80% completed when it failed. That's like 4 hours of printing at least, so I measured it and created a new section to print and solvent welded on. It worked really well. You may be looking at it saying "That looks like shit," and you'd be right, but knowing the amount of slurry and sanding this wheel is going to go through, combined with the fact that this wheel will never actually be seen on the final product means it's a wild success. When the wheel is slurried and sanded I wouldn't be surprised if you had a hard time picking out this particular slab. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473001644798-IE11RH8X8MYZZNUVABYA/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build A little tricky to get the right hole sizing but a precision drill bit really made this much easier. The inserts are embedded and working great. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481635325-S46DXV49WIL8BCAHGPBX/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473517615050-060VRUEDQJT64PGBDL6L/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Same Panel reinstalled. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472752222339-H9TGL5G9RCDDQ4LQNO5B/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The lens of the radar eye is a filed down clear plastic Christmas ornament https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868378452-U3V3ULHX52JY9W5H9Z5P/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Double checking that the bottoms of the exterior bags don't scrape the ball. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865160401-Y2KXRV140BD95S1GY5PS/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472871140263-F6TDE7QM1TX6IQB1MESQ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build After printing out the skirt/ring combo I soon realized my DMM was too big to clear the wheels. This is mostly due to the 2" magnet in the middle. I replaced it with a 1 inch magnet and reprinted a new BMM/DMM. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473004204652-JWGK7P27JOS19HRMLSQF/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Full mockup with old head. Starting to look like BB-8 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759286783-JD34GS1BFD72XQNPXQ5F/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Sanding down the edges https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472871014941-RWCIBPWCAKM921GUXUMR/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I also reprinted my original casters much lighter. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473995969744-BU4GESVWUR2BW6XQCRH0/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build First round of primer on the triangles. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759091546-99E36DG2HVAI2ICN0I54/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Well of course, everything is not going to plan. My printer kicked it this morning. Needs to get some parts replaced to get'er up and running again. On a temporary hold for this part of the project. This is as far as I got before she went. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472875163608-N8NT2VV8F6ZI4SAHL4LD/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Assembly underway. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481158836867-3PHPIX27VAPPHWWHCJWX/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build As far as connecting everything, I need the connections to be removable many times, so I'm using some JST connectors. All the panels will be female (nature finds a way) and all the connections to the ball will be male. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481158772861-EBTONJGVQFB94EQCD105/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build As far as routing the wires around the ball, I'm going to keep all wires along the orange perimeter of the frame. It has to cross over the top once to get to the other side, so there will be one very long route across. These little guys are printed in ABS to stick onto the frame. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472875141769-SUWNDSH8NX59KCQOV6D4/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build All 24 pieces for the triangles. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481374889-VD3MMU2Y5WU3XGWW3HYR/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The first thing I did was take out my old head control arm. I needed to reconfigure the magnets. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472924156421-XPOR5RJGQ8726SQLMJMV/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Full Frame install. I also beefed up the reinforcments on the frame with some more slurry. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863762719-IJIMSO8C3O0AVCIMN9VL/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Back to a more logical build timeline I started printing all the parts for the "banana" structure. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473002078841-TRIOPS2PZWVQ4JFLPNS1/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build All printed. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481664672-UNYZ9LHVBWW12PK0CX7C/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here's the final ready to go back into the body. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867697144-U4K3RIRFP3PPZOUKH7IW/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Next up is the other side of the magnetic coupling, the DMM. I'm using a small lazy susan bearing in the head to keep all the mechanics as low down as possible. So I first printed a test piece to make sure everything lined up.   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476664225212-2C18IDYTEAY8ZS3FR10V/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build And with the wheels on. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865857902-K7NHYH1XBTM1YM0R274C/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build For some reason I really love inserting bearings into perfectly printed recesses. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863821444-MLM2ZK1T5MUNRS5Y1LI5/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Printed the motor mount to the main drive wheel https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869707421-N9ZG2U4UIHE6IETB24J0/realmvp2.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472839195763-OXSDN14JS3NI34MZ1B8I/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build After it was dried a bit I made the daring move of taking all the screws out and letting it stand as the giant single piece of plastic it now kind of is. I sanded it really well on the outside and inside which exposed soem more gaps that didn't get hit in the first round, so I did another few coats of thick and thin slurry to really get everything welded together. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472866110959-8ADNWRS47KFTKYRKKIRM/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I also printed some internal rim covers. When I assembled everything it left some serious gaps. Since there will be wheels running on this rim I wanted it to be as smooth as possible. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472753201494-PHOVKBQJOJ2NJGI6E4PV/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Of course, just as I'm going to start priming we get the biggest snowstorm in history. Temperature has a huge affect on spray paint, but for the priming stage I didn't care much. I warmed the cans inside and let them dry in the cold however they dried. At this point it was more about seeing where the trouble spots were and where I need to sand/add more putty. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473002120029-K2410ERDVCRUHCU0EORG/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build First panel glued together. This method isn't without it's own set of problems, but I like the idea of one giant seam instead of what I was dealing with. Plus now I can mount them. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870160182-L1WJE7QBWVR46I0MGA8S/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Attach everything (including the bluetooth module) to the arduino. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870103204-XPKYILDXHK6Z7OFDBAU8/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Switch logics. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863868090-GXSBH62NEFU4IZ7ZJAXJ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build In addition to buying the new printer, I bought an extra extruder nozzle for it called a Flexystruder. This allow you to print in flexible material (I use Ninjaflex). This is the material I will be using for all wheels/tires for the build. Just like with plastic builds you have control over the density of the piece, so you can print rubber as thick as a hockey puck or as squishy as a whatever. Most of the wheels for this build will be printed with a density of 90% or greater, except for the spked wheel coming up for the flywheel control. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472839172090-RJRXCDC3BI9R1RLX4R3C/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build SANDING: I made a big jar of thick ABS slurry and a big jar of thin ABS slurry and began solvent welding all of the planks and the rims together. It was pretty amazing how much slurry this thing soaked up into it's gaps. I did a few rounds of the outside and inside to get it really sealed and holding tight. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757386719-FSXIHAANNSVGZ0GKA3KX/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build For some reason these next couple images make it look like I sprayed a different orange on the top and bottom. I assure you I did not. The actual orange is most closer to the top. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863783368-DWPNU3L2Q0HWPNPI0FGJ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Banana Parts piling up. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481158914304-APSBXW5C7P5AJZPM2EJ9/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Panel 2--> JST Connector--->Panel 6. Lights on! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759174159-VBVTSE8DFFJWBO9KYD5A/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build First full-size slab off the bed. I'm using some "quick and dirty" render settings to bulk print these slabs as fast ass possible. Fast printing and huge layer heights. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472839233547-VRMHHIYKJ0W2OPTYWTM7/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Using the wheel to glue the triangles on a proper curve. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472864980398-2YRBUOKEXUKFSQYNMT5S/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869408749-OZ7EU2DHV5QQH6XMVSMZ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here's our goal. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759021441-XE4FG2XO9IEB19B84T7J/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I think at this point I have enough pieces to start assembling. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472749747202-MHERAME047IEH2DG9CKS/image-asset.gif 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867376695-OIVDL2HSZPMV6S8462LM/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here are the iterations of the BMM, most never made it out of software. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869352081-EXRJBP805G1LS63D118P/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I decided the best bet was to take the weight out of the highest point, to keep the added mass as much above the main wheel as possible. After I did that I had a lot of extra room in my little 'bananhanger' so I decided to build another one for the other side so I can add balanced weight in the future if I needed to.   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865820538-5MPXS6379L0NC0VFE6ZP/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This will be the what attached the head the control arm to the Y-axis. This is going to be a bit of a gimbal, with rotation along the X and Y axis for the arm. You can see a recess on either side for a bearing. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865289157-DTZI2AXBSFY5VGTJ4LE9/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I put the trousers on and put it for a test in the ball to run the motor. The power supply sucked so all I got was a little stutter from the motor, but I'm going to order some Li-Pos and do it up real deal style soon. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868738446-UCIZE15QHR5SXYZVTPNZ/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Flywheel assembly ready for life on the inside. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868349920-1408GVWCELSMM2OGKH7E/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Pretty good fit.Hard to tell in this pic of black on black but the saddlebags hug that motor really well . https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481158809737-3XTPMIVARLXG0KXEFQ5F/7.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build With these installed on both sides I can now freely route wires without worry of interference from the mechanics. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870283812-4U9IK0V9XUEB3SIPLUS2/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This is the "Series" side of the droid. Easily Identified by no Arduino. The batteries on this side will be wired in series to give 24 volts which will power all of the motors https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472759210964-TKFII7H96C44RBG8LXY1/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build If you're printing long parts and wont have the luxury of not caring how it actually looks in the end, you might want to look into getting an Uninterrupted Power Supply (UPS). For some reason the power has been 'fluttering' in my house over the past couple weeks. I lost a couple of prints in the process. [For the cynics out there, "No" it was not the printing that caused the power fluctuation. In fact, that part of my office is on a separate circuit that was unaffected. The computer on my main wall controlling the print wasn't so lucky). This this cost about $140 bucks on Amazon and gives some good piece of mind to know all my computers/drives are safe from power outage. Even if my house completely loses power this little guy will give me enough time to safely shut everything down. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869522899-FVN3S0N5DA5F4CDWXXIL/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Next up was getting the servo horns in there. This was the real challenge of the day. There is little to no room on the outer ends of the inside of the ball.   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481158597033-YC96PSDLCSUSC3F9FKTT/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here's the back of the same panel. After feeling the weight I immediately rethought using the UNO. I'm going to put a nano in there instead. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472753430138-RJL0LM3DNZLOYFWFTE0I/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I took two of my better segments and tried some texturing. I used some rough grit sand paper to make a bit of brushed look. You get a good look at some of the splotchiness left from poor application. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758324929-ER8CWWGEDZEFUMQSD7RL/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I had to cut the internal rim into fifths instead of fourths once again due to the size of my printer. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863703268-YVWJVYM69SKPQF9DQFLB/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Screwed/solvent welded the 3 pieces together to form the flywheel. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472753134708-2ZA8H29JOJ6OL4L2VKJ8/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Same parts assembled (bottom to top); Skirt, Ring, Dome, PIe Panel (the Top doesn't sit without glue) https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869437813-V4FAU67N58SRAHF5K7LU/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build First thing is I got that Potentiometer installed. The mechanism fit pretty well (but later will go on to get in the way of my guide wheel assembly, which I will have to reprint). https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867527472-S14LH71QMJQC56WVPJ9Z/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The configuration I landed on was a large 2 inch magnet in the center and four 1 inch magnets arranged around it . This presents the problem of not being able to have the studding run all the way through the BMM and required a little planning for installation. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865381223-Q3WM1H7DGUTKCSI8U3WR/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Next I added the flywheel on and put the whole dang done thing together. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1477946894676-RV9N996O9AVMWFN0JWXT/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472838841293-7RYQ5PQME79LN16OIYFM/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This will be the new setup when the Makerbot is fixed. Until then it's time to break in this Taz. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867035966-59K0INKR682R2HC6B8JX/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Quite a few hours of sanding later and this thing was SMOOTH!. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865436466-SDYNEMHDBZ9874KHDQJR/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build That's pretty much it for the "Drive" portion of the mechanics. I have to wait for the Li-Pos to really test the motors. Next up is the Head control arm. Which I'm really tip-toeing through since I'm not 100% sure about how I'm going to make the head work let alone done designing anything. For this portion of the build I'll mostly be making it up as I go using both James Bruton, BB-8 Builder's club, and XL Robots as a tool, but mainly coming up with my own idea (not a big fan of any of theirs independently). For now, I'll carry on with parts I know I will be using. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472866941331-PG56W4DZEW2COMNZQL4N/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472757521844-WWBGTCDIRB5W51MJX00P/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build The light kit test. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472752756620-CV7D77ZSP4W00XQLF75F/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This is the Radar eye assembly. 4 pieces; The back panel, the internal structure, the housing and the lens. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1476663978140-BLDFFFHENIT2G54YVHI8/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Newest and best-est hub on the right, and all the steps to get there https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473517489350-18WMUFSG9N108H5M31JI/Small+Shims.jpg 3DBlog - Build Log: Lifesize BB-8 Replica Build On the side you can see some of my smaller thinner shims that are cut to length as I go. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870133613-11ZRI440WFIOJ0614DZ5/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build USB power cable https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1485481574798-HL3LBK66LVSTOZMB85HH/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865211165-FT8MBA2SQWH4371M7OO1/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build At some point I decided to redesign the axis holders. I wanted to add a recess to the back for a washer and give the axis a bit more to hold on to. The axis, by the way, is just a piece of electrical conduit bought at lowes and sawed to length. No pics/vids of that fiasco, sorry. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472874993735-PDPBNFELJ3HH3CKXJ9B6/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1478653568446-349L4SPPK77ROCSX3TN0/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build I also began prototyping the LED windows to fit my panels and house the NeoPixels. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472758292965-4L8LRQ687XD1SC7W9HHD/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Fitting went surprisingly well. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869591765-6TIXIJCRC8DWBSM26K1L/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Next up is getting the Head control Arm assembly installed. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1475193911908-ABMWLAC9RLQ7C1PEKFWC/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here you can see my current dome collection. The one on the far left is my first /completed dome. The one on the far right is what will likely become int he final dome. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472752712858-N92JI6F7W2EW0CMSK1UT/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865463058-AG6G8RU525HYBX7TH95J/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1477946672882-YUGJAPS5A32MNLWIXT7J/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Silver all set time to mask off for the orange. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869551681-0HAW1LBQ01IYSBLQF3NP/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build In there! That might prove to the most physically difficult part of the installation. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473002026734-B9MPIL8OLUA2M3HABNSW/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Pulled the ring into max and booleaned the same hole as the triangles. Then attached the panel. I split the whole assembly in half and printed each panel/ring assembly in two pieces . https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863947907-ESB1GKNAG7YSLOU2SPLI/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build As you can see in that last pic, the printed recess for the tire doesn't align due to having to MASH that tire onto the motor much further than I thought I would have to. Oh well, nothing a little dremel won't fix. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472870196045-UGNO5LLZNEPQGD9MTYAA/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build "Light is green, trap is clean" All working! https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867313511-XSJT1OCJSLND39EAEH3G/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build And that little show initiated a new fan into the bb8 universe https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1473002318733-P3N2HJ2ZN67E1BEKKB6C/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build This was much more painless than I originally thought. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472868620238-4SZRM88XURDGCX3V4UX0/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build There you have it folks, the first official piece of wiring for BB-8. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869872748-C8BO46IC87U580GL1WRH/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build First I need to setup the arduino that will be controlling the Handset. The smallest one on the market is the Arudino Pro mini. Like, super small. Like .7" x 1.3."   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472867180550-9IW0ZAOMZLFV3F9LY0CD/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build In the video above, the wheel was spinning just fine, just not getting any traction on the inside of the ball. So I had to print a bigger tire.I want the tire to be as small as possible while still working, so I printed a large one, which worked.Then I printed a medium one to see if I could get away with that, but it was still too small.So I put the big guy back on and we're ready to rock.   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1481767154532-ET4OF9I4MVO8P857MFLG/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Now that i know the lights all work, I took the frames off again so I can start routing the cheese wheel for the neopixels. I need to make room for the lights and wires so the panels can still lay flat. While I have the sides off I'm going to make 2 major upgrades as well. (More on that later). https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472865405112-F4M8JRHCYIEO96JNSNSD/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472869973224-BGYPA5HFODHV4PK2QY6W/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build Here is the basic Handset frame directly from XRobots. Zero modification. I plan to re-do this later when I have a better idea of what I want out of a controller. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1472863685673-AGBBLQBIV583WPXXP025/image-asset.jpeg 3DBlog - Build Log: Lifesize BB-8 Replica Build With the Taz5 fully operational, I'm now able to print full size pieces. This is a huge help. Here are the 3 pieces that will come together to form the flywheel. http://patrickstefanski.com/post/treyguitar monthly 0.5 2016-09-20 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474309702900-WBGU4GFD122D34HKUR60/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474320066915-ZYF9K0OC5H2GMK1TN17K/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474309045641-TWP677N886SKQNAWIKJ3/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474321675141-YXOL3EV9F69S5561SMRW/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474309660979-031LUTVL6O34N0AVR6O8/finalbinding3.jpg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474308464007-P7P4W7QDX13F86LY725A/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474309159929-UJNGFCXRCZY3P61YO52Z/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474308127356-P0YPDNL0VYEUT9OFWWTN/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474308771742-33GENM4AEA87MLIGNDGM/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474303551348-4W1GTFML86ASB5SXXBQK/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474301244137-1QPMFV1HO4B7SRD2QHSP/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474307103962-CQNRGLFAYI9WXQZXZ9CL/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474305451251-WDT67F1KUZNMWGECYG91/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474309322527-WULKWUIZEJUUPBGNMW43/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474320311744-ST20OIDRICSVSPAYYT3X/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474322472609-NAMBQK2R1G5AULY2XXI6/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474309082433-PXYABZWE2TVBBMU113XQ/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474321990587-2VEX80QJEL6KTDV94XG9/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474303117162-MIBQ5A6I25DAET3JZQ59/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica FRONT https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474320088108-C9EGTW6ERTBIP9W1AX4N/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474304775644-U1UX9ZCX6M6PIPLV41Z5/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474308655548-STRVCA0EDE96KKQW70XZ/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474322237462-4SRA32ZFVQ5AE9DKD2RT/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474308858612-VPAR2LUYVR7CH42XJACG/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474307207685-V0P1P47AOZHNBS1P4E47/pearl2.jpg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474308733669-NGJCXKDP2TKAGFL333T4/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474322303908-JRTRZCAAJ02HMZEY0EPJ/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474309606023-PKDXJKGM8E93L3QTEGFW/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474320224062-5U97US9QGHHYW0A8BDOP/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474307668673-A3UA346BC7EYV8SXBWLW/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474304695989-KO9E2WKC3OW6QQV4LO90/headstockbut.jpg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474309418543-OQEYBIHI5ULW2634X9BS/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474321921184-BXSOCT354KX2P45L5FNJ/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474322514139-AC4V603MSC7DWBHEOJEA/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474309222986-LBG9PYYF474H2FJN8572/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474302888731-K3O5TT4K7L4RL1M3URNU/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474308968158-3ZYOHOFYU74QKTKJ81IK/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474303147254-WEA10P3AH1GOTCYD69ZJ/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica BACK https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474305382089-6D6WU6N6S44ZEBV94JDL/headstockwrap.jpg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474320796683-46GJE7MMYYQUVFH46QNH/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474321448792-206JHDBE13R3Z1CQLTF2/20141125_102001_resized.jpg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474320405808-XIQHB6KBL1W7JZ1G5BJS/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474307173016-O6K0HA2W1BSJ1D2QEDSF/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474307278998-265XN3SGUFA6APAQVM62/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474322997107-9G5UOO2QX93SQZUAF40A/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474308679365-82ETGEBUK4GYLALTYALX/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474309102389-4IUM574RE3IB1Q39KKWD/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474305011468-FA4N8DH8ZXN3F6RZ6QD4/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474308913289-YT4DMFNTRGU9DVSAZRTX/finalcarve1.jpg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474309063435-R6PUEOXVGSIHA82E97TQ/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474320202565-BFKN4DIZLCO0NUB60JZU/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474303340546-CS0NXTI89H9XOHFVHRLX/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474320683702-XE4RINS0V6AC6ZZMOMAC/0509_5.jpg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474321526183-0RPEUGGB6GT9S3BHFUCZ/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474320537851-2H57QG7IPNNA7MXLP7DF/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474303917065-GJ2REC6Q47QETYF6DH6P/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474302719731-AT5D8HZI0Y43LUC3NNTY/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474303001307-9YBJU5VDPZCI91LQ00EK/image-asset.jpeg 3DBlog - COMPLETED: Custom Guitar- Trey Anastasio Languedoc Replica FRONT https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474304562087-KX96HCHIBN2VYIG8Q4XM/image-asset.jpeg 3DBlog - 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LEAH: 3D Printed Nursery Mural https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474383853449-KAJ0NNHY59H4OWHQHGZI/image-asset.jpeg 3DBlog - LEAH: 3D Printed Nursery Mural https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474384120180-VWF798DSUL81JFA9LUXX/image-asset.jpeg 3DBlog - LEAH: 3D Printed Nursery Mural https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474384138703-O8HSYK97MS461HORSYUG/image-asset.jpeg 3DBlog - LEAH: 3D Printed Nursery Mural https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474383794146-D2ZTLJCKF9LUISAOAEDL/image-asset.jpeg 3DBlog - LEAH: 3D Printed Nursery Mural https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474384192042-QM58JX0HMS5F410T9VVY/image-asset.jpeg 3DBlog - LEAH: 3D Printed Nursery Mural https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474384155905-5OTEH2ATOZZIH5V2KE17/image-asset.jpeg 3DBlog - LEAH: 3D Printed Nursery Mural http://patrickstefanski.com/post/jerryfication monthly 0.5 2016-09-21 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474467614929-FKJZZXSCWA16S5WBF77P/image-asset.jpeg 3DBlog - 3D Typography: Jerryfication for AO Guitars Website http://patrickstefanski.com/post/mamalennylogo monthly 0.5 2016-09-23 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474574302379-D60XIY2HAOQX3XXJ0TJ8/1111_Poster.jpg 3DBlog - Mama Lenny and the Remedy - Posters and Type https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474574110262-RH3SETOC8AJH0D8EF4JM/image-asset.jpeg 3DBlog - Mama Lenny and the Remedy - Posters and Type http://patrickstefanski.com/post/itticket monthly 0.5 2016-09-23 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474590545582-CSWMYZ0XD4IIXVBHKDY8/image-asset.jpeg 3DBlog - Wall Installation - The IT Ticket https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474590340691-D9QUSVWVF8AZVF131ITX/image-asset.jpeg 3DBlog - Wall Installation - The IT Ticket https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474590735804-8GNPY173ROBEGCOY4AIO/image-asset.jpeg 3DBlog - Wall Installation - The IT Ticket https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474590758456-N55QKOL5QEZEM3Z6QN4A/image-asset.jpeg 3DBlog - Wall Installation - The IT Ticket http://patrickstefanski.com/post/marchingbears monthly 0.5 2016-09-21 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474469097972-JR6YU277Y93WDOAQGRN7/image-asset.gif 3DBlog - Marching Bear Animation https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1474469203495-4NA1M11E2DFJVROEVCBY/image-asset.gif 3DBlog - Marching Bear Animation http://patrickstefanski.com/patchbots daily 0.75 2017-02-15 http://patrickstefanski.com/patchbots/welcome-to-patchbots monthly 0.5 2018-11-07 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1487178233748-GU2VH0EQ2B1G1UQLBEUX/image-asset.jpeg Patchbots http://patrickstefanski.com/bb8head daily 0.75 2017-04-11 http://patrickstefanski.com/bb8head/bb8-head-title monthly 0.5 2017-04-26 http://patrickstefanski.com/hc05 daily 0.75 2017-04-24 http://patrickstefanski.com/hc05/how-to-pair-hc-05-bluetooth-modules monthly 0.5 2018-09-06 http://patrickstefanski.com/chopper daily 0.75 2017-05-04 http://patrickstefanski.com/chopper/patchbots-chopper-video-1 monthly 0.5 2018-04-13 http://patrickstefanski.com/bulletconnectors daily 0.75 2017-05-08 http://patrickstefanski.com/bulletconnectors/how-to-solder-bullet-connectors monthly 0.5 2017-05-08 http://patrickstefanski.com/binocinstall daily 0.75 2017-10-16 http://patrickstefanski.com/binocinstall/how-to-install-your-macrobinoculars monthly 0.5 2017-10-16 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508163720478-WF1DRG5G7ROOHRMB2B55/Paint2.jpg binocinstall - How to Install Your Macrobinoculars https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508166599125-AUHGE716LG3Y962ORKBH/20171016_104832.jpg binocinstall - How to Install Your Macrobinoculars The video talks about the arms and the body but not the rest of the pieces. You want to start the finishing process on them separately and get them fully smooth and ready to install on their own. When you choose to install everything is up to you but here is what I did for each part: THE BRIM The brim was installed on my kit almost immediately. It just glues on top right where you'd think it would. You want the INSIDE OF THE ARMS OF THE BRIM TO BE FLUSH WITH THE INSIDE OF THE MAIN ARMS. This will lead to a little overhang on the outside of the arms which is exactly what you want. I installed this early so I can fill any gaps that resulted in the process before I painted. THE FRONTS PIECE This should be installed early on for the same reason as the brim. You want to fill the gaps between the fronts piece and the main body BEFORE you paint. Or if you like the look of separation that's fine too. THE EYES The eyes are a nice tight fit and literally never need to be glued in (mine aren't). So just finish them and paint them and push them in when ready to install. The Greeblies The Greeblies can be installed last. My wheel greeblie still isn't installed because I think it will be easier to paint it separately with the blue 501st colors. I will glue it on absoltuely last.   https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508162341116-L0NG6826HDRMQ90LO5V6/nut.JPG binocinstall - How to Install Your Macrobinoculars VIDEO AMMENDMENT #2: In the video I make reference to the nut having little grippers at the bottom. If you were one of the first 5 kits sent of you may have these, but they are entirely unnecessary (in fact I think the nut itself is entirely unnecessary). I started including a regular m5 nut which will fit into the recess and give the same support. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508162469180-NXMDJP85DO70ADS9HGUB/hardware.JPG binocinstall - How to Install Your Macrobinoculars VIDEO AMMENDMENT #1: The hardware changed a bit from the start of this video to the end. Please refer to the papers included in the kit for the final hardware checklist. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508164135660-JXIGFEO4UQ3IE9G52K0R/20171016_102509.jpg binocinstall - How to Install Your Macrobinoculars https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508160448491-ISBE0DVJBI0ZYNSJS8YF/41sEoJDIk%2BL.jpg binocinstall - How to Install Your Macrobinoculars This is the sister friend of sandpaper. You'll need this or some kind of filler to get rid of the print lines and make it super smooth. LINK: EDIT: there appears to be some sort of shortage on amazon at the moment with some accompanying price gouging. DON'T PAY MORE THAN A DOLLAR AN OUNCE FOR THIS STUFF. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508162023097-TDLQD2JRV1ADZ2HM2RQH/image-asset.jpeg binocinstall - How to Install Your Macrobinoculars So one of your magnets will install in the bridge of the binocs here. I purposely included a round cap #10 screw with this. The recess for the magnet is also intentionally very deep (twice as deep as the magnet) This is so you can manually dial in the stregth of the magnet. If you make the magnet flush with the surface of the glasses, it will very likely be too strong and you'll have a hard time pulling them off and it may even bend your plastic towards the center. The closest you should get is where the round cap of the #10 screw is flush with the bridge. This is where my final install ended up. If you find this isnt' strong enough, you can switch to a flat head screw and make it flush (any number 10 screw will work). If you find this is too strong you can keep screwing in the screw until the magnet is flush with the back of the recess. Magnet decay is expontetial, so even a millimeter of distance will have a huge affect on the retraction. Take your time to dial this in as you like. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508160971436-T2FFU9A1JB083WNMYATN/61YnnDD6vuL._SL1000_.jpg binocinstall - How to Install Your Macrobinoculars This is some industrial stuff, be careful with this stuff if you like your fingerprints. LINK: http://amzn.to/2yoQkpx https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508166822992-C3GDY0W5SAOFFXWTOUYB/image-asset.jpeg binocinstall - How to Install Your Macrobinoculars https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508163737248-GJS75S70RC4NKGK87X9K/paint1.jpg binocinstall - How to Install Your Macrobinoculars https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508161390219-EWVFBJUSAVXA4LPJIUBS/pliers.JPG binocinstall - How to Install Your Macrobinoculars These little pliers are super handy too. Great for pulling support material off 3D prints, crimping wire pins, and anything else. LINK: http://amzn.to/2zcQfEL https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508160199603-CNF2W4SAAB37YOQZFK8U/71dof4hKY5L._SL1001_.jpg binocinstall - How to Install Your Macrobinoculars You're going to want an assortment of sandpaper. I actually like using the power sanding discs even for hand sanding. They work really well and give the option to toss them on the power sander. The grits I used for this project are 60,120,220,320,400. Anything more is a bit excessive I think. LINK: http://amzn.to/2xINVnW https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508160957809-MRRAGD4O5PIVDT5NUGPX/Coping+Saw.JPG binocinstall - How to Install Your Macrobinoculars This a good inexpensive coping saw you can get on amazon. Or just go to your local lowe's/home depot and get one. If you're at the store ask the guy what is the thinnest blade you can put on it and get that too. You'll want the most precise cut you can get. LINK: http://amzn.to/2zt4Gph https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1508161260953-5J97FOGWSN7NDJTBQQUK/xcelite.JPG binocinstall - How to Install Your Macrobinoculars These little snippers are really a must for any shop. I use them for EVERYTHING and I literally have 8 pairs scattered about my office. Not necessary but definitely helpful for removing plastic and cutting wires and opening annyoing packaging etc. LINK: http://amzn.to/2zd0fh8 http://patrickstefanski.com/climbing2023 daily 0.75 2023-06-15 http://patrickstefanski.com/climbing2023/0129-y3arz-g3lkx-j5nhh monthly 0.5 2023-07-03 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/d2c23e02-e786-4584-bf9f-269daebcfdef/still.jpg Climbing2023 - 06/30/2023 - Powerlinez - Good Book - Top Roping - Make it stand out Screengrab since I took no pics that day http://patrickstefanski.com/climbing2023/0129-y3arz-g3lkx-fptrp-bs8ad monthly 0.5 2023-07-03 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/d1af965b-b393-48e1-b531-80a8caf77db7/PXL_20230611_115417529.jpg Climbing2023 - 06/11/2023 - Gunks with Henry - Make it stand out Whatever it is, the way you tell your story online can make all the difference. http://patrickstefanski.com/climbing2023/0129-y3arz-g3lkx-fptrp-dcg2n-4xla7 monthly 0.5 2023-06-15 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1732e465-5aa1-4dd6-9954-fdd346d3daa0/342748296633444743.jpg Climbing2023 - 06/04/2023 - Ragged Mountain - Make it stand out Setting up my rappel after leading Weissner Slab http://patrickstefanski.com/climbing2023/0129-y3arz-g3lkx monthly 0.5 2023-07-03 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/45a6726d-e92c-4b9f-8c15-cb3508a62f70/usethis.jpg Climbing2023 - 05/19/2023 - Powerlinez - Good Book Sport Climbing 1 -EDIT ME - Make it stand out Screengrab since I took no pics that day http://patrickstefanski.com/climbing2023/0129-y3arz-g3lkx-fptrp monthly 0.5 2023-06-14 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/56bac86f-7872-463d-8026-848742fd7c28/PXL_20230512_180344163.jpg Climbing2023 - 05/12/2023 - Gunks - Make it stand out Whatever it is, the way you tell your story online can make all the difference. http://patrickstefanski.com/climbing2023/0129-y3arz-g3lkx-fptrp-dcg2n monthly 0.5 2023-07-03 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/4d37b0b6-71a6-4dfb-8eaf-55a332c6f50e/20230421_103515.jpg Climbing2023 - 04/21/2023 - Gunks & Nears - Make it stand out Start of Pitch 3 of Beginner’s Delight. http://patrickstefanski.com/climbing2023/0129-y3arz monthly 0.5 2023-07-03 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/a2054af6-9c20-4f41-b98a-15dda0c9333b/20230407_091135.jpg Climbing2023 - 04/06/2023 - Gunks & Peterskill - Make it stand out Whatever it is, the way you tell your story online can make all the difference. http://patrickstefanski.com/climbing2023/02122023-powerlinez-puzzle-palace monthly 0.5 2023-07-03 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/6431a011-92ed-4d90-a53d-bc4e035dc3b6/holds.jpg Climbing2023 - 02/12/2023 - Powerlinez - Puzzle Palace - Make it stand out Significant holds on Platform 9 3/4. http://patrickstefanski.com/climbing2023/0129 monthly 0.5 2023-04-11 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1675091534376-2XYKQHDGJ5QCUG7JD9UT/Diagon+%281%29.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1675091534450-ADCKDH2T5VSFH8XS5XR3/Diagon+%282%29.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1675091536638-FIQOIM67WD98IYMG8722/Diagon+%283%29.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1675091536636-WMZXQHGZST3EP57Y33TT/Diagon+%284%29.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1675091538646-8GW5ZPQFCALZK7FWF614/Diagon+%285%29.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1675091538808-M7DBHLTSX6MG3D5FIT5Q/Diagon+%286%29.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1675091540854-X4CMEM0DRMX404CLQ9YR/Diagon+%287%29.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1675091540900-YJ7C4XN5KQJEY0CDUBRG/Diagon+%288%29.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1675091542910-BHGX6WH0Y06SU91NHRVO/Diagon+%289%29.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1675091543263-GJ1OWNT2IQP772IF2KMB/Diagon+%2810%29.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1675091544522-N36OIN82JRXIOC7XNXOM/Diagon+%2811%29.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/903ed386-b5f5-4589-a3ab-4118064c7217/20230127_094827.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace - Make it stand out 2nd roof of Diagon Alley. Crapped out here on my first go, this was my second attempt and had no issues. https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/714e86b1-8339-466f-84fa-217e64b1a823/PXL_20230127_135750807.jpg Climbing2023 - 01/29/2023 - Powerlinez - Puzzle Palace - Make it stand out Whatever it is, the way you tell your story online can make all the difference. http://patrickstefanski.com/climbing2023/tag/Nears monthly 0.5 http://patrickstefanski.com/climbing2023/tag/Puzzle+Palace monthly 0.5 http://patrickstefanski.com/climbing2023/tag/Good+Book monthly 0.5 http://patrickstefanski.com/climbing2023/tag/trapps monthly 0.5 http://patrickstefanski.com/climbing2023/tag/Gunks monthly 0.5 http://patrickstefanski.com/climbing2023/tag/GUNKS monthly 0.5 http://patrickstefanski.com/climbing2023/tag/Trapps monthly 0.5 http://patrickstefanski.com/climbing2023/tag/Ragged+Mountain monthly 0.5 http://patrickstefanski.com/climbing2023/tag/Powerlinez monthly 0.5 http://patrickstefanski.com/new-gallery-2 daily 0.75 2023-07-03 http://patrickstefanski.com/patchbots-redirect daily 0.75 2017-02-03 http://patrickstefanski.com/contact daily 0.75 2016-09-01 http://patrickstefanski.com/blog daily 0.75 2023-01-30 http://patrickstefanski.com/store daily 0.75 2018-09-06 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1536256423937-2WEUW7I0145S99TTA96I/643lzz1.jpg Store https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1536256208261-5YFYJWA9MYIMHQG3VYS8/IMG_20171218_160019_005.jpg Store https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1536255489856-LNTLKIS81HTRUS1KBGKR/prepaired.jpg Store http://patrickstefanski.com/climbing daily 0.75 2023-02-15 http://patrickstefanski.com/phishstats daily 0.75 2023-07-28 http://patrickstefanski.com/cloneshop daily 0.75 2017-09-07 http://patrickstefanski.com/cloneshop/3d-printed-greeblies-fully-finished-ry4p8 monthly 0.5 2017-09-08 http://patrickstefanski.com/cloneshop/3d-printed-greeblies-fully-finished monthly 0.5 2017-09-08 https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1504835007596-JKAJ9HX1VZLM32XSQ7GZ/aerorators.jpg PatchBOTS Clone Shop - Phase2 ROTS- Hollow Greeblies -FULLY FINISHED https://images.squarespace-cdn.com/content/v1/579fdea8e58c625a66130270/1504835119348-GABJTX78PTDWJK1FN6P7/21366892_10100536119240117_178361767296609146_o.jpg PatchBOTS Clone Shop - Phase2 ROTS- Hollow Greeblies -FULLY FINISHED http://patrickstefanski.com/store_marketplace daily 0.75 2018-09-19